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RICE SORTING MACHINE

LEADING RICE SORTING MACHINE PROVIDER

RICE SORTING MACHINE

WHAT IS RICE SORTING MACHINE?

The rice color sorter is based on the difference in the optical characteristics of rice, and uses photoelectric technology to automatically sort out the heterochromatic particles in the rice, thereby achieving the effect of improving the quality of the rice and removing impurities.

rice sorting

RICE SORTING MACHINE TYPE

Color sorting machine also named optical sorting machine, it is according to the different optical properties of solid products, using high-resolution CCD optical sensor to drive solenoid valve to soring different colors of granular materials.

CSG M1
64 Channels Color Sorter

64 Channels Color Sorter

Technology base on color sorting

CSG M2
128 Channels Color Sorter

128 Channels Color Sorter

Technology base on color sorting

CSG M3
192 Channels Color Sorter

192 Channels Color Sorter

Technology base on color sorting

CSG M4
256 Channels Color Sorter

256 Channels Color Sorter

Technology base on color sorting

CSG M5
320 Channels Color Sorter

320 Channels Color Sorter

Technology base on color sorting

CSG M6
384 Channels Color Sorter

384 Channels Color Sorter

Technology base on color sorting

CSG M8
512 Channels Color Sorter

512 Channels Color Sorter

Technology base on color sorting

CSG M10
640 Channels Color Sorter

640 Channels Color Sorter

Technology base on color sorting

CSG M12
768 Channels Color Sorter

768 Channels Color Sorter

Technology base on color sorting

KEY SPARE PARTS OF RICE SORTING MACHINE

SELECT WORLD'S TOP PARTNERS,STRICT COMPLIANCE WITH ISO9001 QUALITY MANAGEMENT SYSTEM STANDARDS

CAMERA & LENS

CAMERA & LENS

5400 Pixel Camera and CCD Sensor System

Ejector

SOLENOID VALVE

0.04ms response time, 1200Hz, 10 Billion Times work life

LED LIGHT

LED LIGHT

Intelligent and flexible backlight color conversion

Color Sorter Processing system

PROCESSING SYSTEM

Full-color line scan, DSP + FPGA advanced processing technology

image acquisition system

IMAGE ACQUISITION

Full-color high-definition CCD camera image acquisition system

Cloud System

CLOUD SYSTEM

cloud computing technology, online operations & services, free upgrades.

operating system

OPERATING SYSTEM

Intelligent operating platform, easy to operate, easy to master

AIR system

AIR COMPRESSOR

Completely air compressor, air tank and air dryer systems

Dust cleaning

DUST CLEANING SYSTEM

Effectively improve the accuracy of sorting effect under high dust

Rice Sorting Machine Introduction

Chapter 1: How to Sorting Rice

After the rice processing is completed, polished rice is formed, but during its processing, due to various factors, there will be different degrees of broken rice particles, impurities of other colors, etc. in the rice. At this time, the broken rice classification sieve is needed for classification, and the rice color sorter is used for further classification to reach the finished rice that meets the standards.

Chapter 2: How rice sorting machine works

When the rice slowly flows from top to bottom along the slideway automatically set by the machine, the high-speed optical camera lenses hidden on both sides of the slideway automatically collect the color information of the rice. Once abnormal rice grains of a different color, shape, and size than those of healthy rice are hidden in the rice ear team, the camera will instantly capture and lock the target. At this time, the optical signal is converted into an electrical signal. The high-frequency solenoid valve device immediately turns on the airflow switch after receiving the signal. The driver will drive the ejector to eject a high-speed, short-term airflow to quickly remove the impurities mixed in the rice grains.

Chapter 3: Installation and commissioning of a rice sorter

Please install the rice color sorter on a level and fixed platform that will not vibrate, and adjust the level of the machine. Please do not install the rice color sorter in low temperature, high temperature, humidity, dusty places. Please avoid installing the rice color sorter in a place where there is direct sunlight and strong light of the illumination lamp.In order to prevent electrostatic interference, iron pipes are required for inlet, outlet and exhaust ducts, non-metallic pipes are avoided, and good grounding is required.Please avoid installing the rice color sorter and high-power equipment on the same power supply line.

Chapter 4: Repair and maintenance of rice sorting machine

Maintenance of meter road. Maintenance and replacement of the cleaning brush. There is dust on the glass of the sorting room. You can use cotton cloth to wipe it, or wipe it with a little alcohol. When removing dust from the touch screen of a color sorter, you can use a soft cotton cloth to gently wipe it, or use a dust-cleaning air gun to blow the dust on the surface gently. Maintenance and maintenance of double-barrel filters and triplets. Both the double-barrel filter and the triple piece play the role of drainage filtration in the gas path. The double-barrel filter needs regular drainage (1 time / 4 hours), and the triple-piece is fully automatic drainage, without operator management. However, the two parts of the filter cup need to be removed regularly and washed with water (once a month). The two parts of the filter element must also be removed and scrubbed (once every six months).Clean the dust outlet. The dust removal port must be cleaned regularly, once a week to prevent the dust removal filter from being blocked by dust for a long time, which is not conducive to dust removal, affects the color selection effect, and in serious cases affects the life of the color sorter.

Chapter 5: Technical parameters of rice sorting machine

RGB full color tri-chromatic CCD image acquisition system. High camera resolution 5340 pixel identifying tiny defects up to 0.01mm2.High quality ejector with 5-10 billion ejections life low air consumption.Most unique intelligent LED with cold shadowless light source and super long life span, high lighting efficiencyAccurate dust collecting position design to secure sorting room spotlessly clean keeping high identification. Strong industry-grade digitization processor, image acquisition and processing in high speed, consistency of signal path and signal reliability is secured. Processing the international forefront of technology, combining a variety of colors and shapes model complex algorithms, to provide "color selection + shape selected" function for different materials, a variety of modes set free.

Chapter 6: Application of rice sorting machine

Rice is easily deteriorated during storage, and part of it will become yellow grain rice. What is yellow grain rice? Yellow grain rice contains ingredients harmful to the human body. There is no physical difference between yellow rice grain and white rice. Only the difference in color and reflectance can be used to remove heterochromatic particles mixed in rice. This type of equipment is called a rice color sorter. The rice color sorter is specially developed and produced for rice processing. It has significant effects on the selection of white grains, light yellow, black spots, moldy rice and other heterogeneous particles of impurities. Intelligent identification, careful selection, the net selection rate is over 99%.

Chapter 7: Factors for evaluating rice sorting machine

The color selection precision and take-out ratio of rice color sorters are important indicators for measuring the quality of color sorters. From the perspective of after-sales service, it is a better solution to choose products with better qualification. Buy a color sorter with a color line array CCD sensor. The photoelectric sensor is the eye of the color sorter. The commonly used photoelectric sensors are silicon photocells, black and white linear arrays, color linear array CCDs, etc. Based on the number of color selection categories and service life, choose a color sorter with a color linear array CCD sensor Advantages.

Chapter 8: Technical development trend of rice sorting machine

The color sorter has experienced the development process from single-sided color selection to double-sided color selection, from CMOS sensor to CCD, and from analog to digital. The technology has become increasingly mature; but the color selection technology has not stagnated, but has developed faster and faster. In the next few years, the digital color sorter will mainly develop in two aspects: first, the cost-effectiveness of large-volume color sorters will be further improved; second, the system will be developed in the areas of miscellaneous grains, dehydrated vegetables, chemicals, ores, and the system will be configured modularly.

Chapter 9: References for rice sorting machine

The color sorter is a high-tech product. You can get a lot of reference materials on optical sorting equipment from Wikipedia: The link address is: https://en.wikipedia.org/wiki/Colour_sorter https://en.wikipedia.org/wiki/Optical_sorting
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